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Comparison of Single-Layer and Triple-Layer TPU MaxFlex Aligners After Intraoral Use (TPU-ALIGN)

2026年4月27日 更新者:Abdul Qadir、Ayub Medical College, Abbottabad

Effects of Intraoral Aging on Mechanical Properties and Surface Morphology of Single-Layer Versus Triple-Layer Thermoplastic Polyurethane (TPU) MaxFlex Aligner Sheets: A Randomized Controlled Trial

This study aims to compare two types of clear orthodontic aligner materials used in dental treatment: single-layer and triple-layer thermoplastic polyurethane (TPU) aligners (MaxFlex). Clear aligners are commonly used to straighten teeth and are preferred for their comfort and aesthetic appearance.

Participants will be provided with aligners and instructed to wear them for approximately 22 hours per day for 10 days. The aligners will be collected before use and after the 10-day period. The study will evaluate how the oral environment affects the properties of these materials over time.

Laboratory tests will be conducted to measure mechanical properties such as strength, flexibility, and deformation, as well as to examine surface changes under a microscope. The results of this study may help improve the performance and durability of aligners and contribute to better orthodontic treatment outcomes.

調査の概要

詳細な説明

Clear aligner therapy (CAT) has become an increasingly popular alternative to fixed orthodontic appliances due to its aesthetic advantages, improved patient comfort, and ease of oral hygiene maintenance. Thermoplastic materials, particularly thermoplastic polyurethane (TPU), are widely used in the fabrication of aligners due to their favorable mechanical and elastic properties.

Recent advancements in aligner materials have led to the development of multilayer TPU systems designed to enhance flexibility, force delivery, and clinical performance. Triple-layer TPU aligners typically consist of a soft inner layer for patient comfort, a rigid intermediate layer for structural strength, and a flexible outer layer to improve adaptability and fit. In contrast, single-layer TPU aligners are composed of a homogeneous material and are generally more cost-effective.

Despite these developments, limited evidence exists regarding the comparative behavior of single-layer and multilayer TPU materials following intraoral exposure. The oral environment, characterized by temperature fluctuations, moisture, masticatory forces, and enzymatic activity, may contribute to material degradation, potentially affecting aligner performance.

This randomized controlled trial is designed to evaluate the effects of intraoral aging on the mechanical properties and surface morphology of single-layer and triple-layer TPU aligners (MaxFlex). Participants will be randomly assigned to receive one type of aligner material and will be instructed to wear the aligners for a standardized duration of 10 days (minimum 22 hours per day).

Aligners will be collected at baseline (prior to intraoral use) and after the 10-day wear period. Following retrieval, samples will undergo standardized cleaning procedures before laboratory analysis.

Mechanical testing will be performed using dynamic mechanical analysis to assess tensile properties, stress relaxation behavior, and creep characteristics. Surface morphology will be evaluated using scanning electron microscopy to identify features such as roughness, cracks, and voids. Additionally, Fourier transform infrared spectroscopy will be used to detect potential chemical changes in the material composition.

The primary objective of this study is to compare the mechanical performance of single-layer and triple-layer TPU aligners before and after intraoral use. Secondary outcomes include evaluation of surface morphology and chemical structure changes associated with intraoral aging.

The findings of this study are expected to provide insight into the durability and clinical performance of different aligner materials, which may help guide material selection and improve orthodontic treatment outcomes.

研究の種類

介入

入学 (実際)

66

段階

  • 適用できない

連絡先と場所

このセクションには、調査を実施する担当者の連絡先の詳細と、この調査が実施されている場所に関する情報が記載されています。

研究場所

    • Punjab Province
      • Lahore、Punjab Province、パキスタン
        • Akhtar Saeed Medical & Dental College

参加基準

研究者は、適格基準と呼ばれる特定の説明に適合する人を探します。これらの基準のいくつかの例は、人の一般的な健康状態または以前の治療です。

適格基準

就学可能な年齢

  • 大人

健康ボランティアの受け入れ

いいえ

説明

Inclusion Criteria:

Patients aged 18-30 years Fully erupted permanent dentition Good periodontal health Patients undergoing orthodontic treatment with clear aligners Mild crowding or spacing requiring labiolingual tooth movement Willingness to wear aligners for at least 22 hours per day Provision of informed consent

Exclusion Criteria:

Use of aligners from manufacturers other than study-specific TPU aligners Damaged or fractured aligners Poor compliance (wear time less than 22 hours/day) Presence of parafunctional habits (e.g., bruxism) Hypodontia or partially erupted dentition Cases involving bonded attachments on maxillary incisors Cases requiring rotational movement of maxillary incisors Patients with systemic or oral conditions affecting saliva composition or the oral environment

研究計画

このセクションでは、研究がどのように設計され、研究が何を測定しているかなど、研究計画の詳細を提供します。

研究はどのように設計されていますか?

デザインの詳細

  • 主な目的:他の
  • 割り当て:ランダム化
  • 介入モデル:並列代入
  • マスキング:独身

武器と介入

参加者グループ / アーム
介入・治療
実験的:Single-Layer TPU Aligner Group
Participants in this group will receive single-layer thermoplastic polyurethane (TPU) MaxFlex aligners. The aligners will be worn intraorally for 10 days for a minimum of 22 hours per day under standardized conditions. Aligners will be collected at baseline and after the wear period for evaluation of mechanical properties and surface morphology.
Single-layer thermoplastic polyurethane (TPU) clear aligners fabricated from a homogeneous TPU sheet using thermoforming techniques. These aligners are designed to deliver orthodontic forces for tooth movement. Participants will be instructed to wear the aligners intraorally for 10 days for a minimum of 22 hours per day. The aligners will be evaluated before use and after intraoral exposure to assess changes in mechanical properties and surface morphology.
実験的:Triple-Layer TPU Aligner Group
Participants in this group will receive triple-layer thermoplastic polyurethane (TPU) MaxFlex aligners consisting of a soft inner layer, a rigid intermediate layer, and a flexible outer layer. The aligners will be worn intraorally for 10 days for a minimum of 22 hours per day. Aligners will be collected at baseline and after use for mechanical and surface analysis.
Triple-layer thermoplastic polyurethane (TPU) clear aligners composed of a multilayer structure including a soft inner layer, a rigid intermediate layer, and a flexible outer layer. These aligners are fabricated using thermoforming techniques and are designed to provide improved force delivery and adaptability. Participants will wear the aligners intraorally for 10 days for at least 22 hours per day. Pre- and post-use evaluations will be conducted to assess mechanical properties and surface morphology changes.

この研究は何を測定していますか?

主要な結果の測定

結果測定
メジャーの説明
時間枠
Effect of Oral Environment on Elastic Modulus of TPU Aligners
時間枠:Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures the change in elastic modulus (MPa) of thermoplastic polyurethane (TPU) orthodontic aligners following intraoral exposure. Measurements are obtained using a dynamic mechanical analyzer and compared between single-layer and multilayer TPU aligners at baseline and after two weeks of clinical use to assess changes in stiffness and material integrity.
Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
Effect of Oral Environment on Stress Relaxation of TPU Aligners
時間枠:Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures the percentage stress relaxation (%) of TPU aligners following intraoral exposure. Stress decay over time is recorded using a dynamic mechanical analyzer and compared between single-layer and multilayer TPU aligners at baseline and after two weeks to evaluate force retention capacity.
Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
Effect of Oral Environment on Creep Behavior of TPU Aligners
時間枠:Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures creep (% strain) in TPU aligners under constant stress conditions using a dynamic mechanical analyzer. Comparisons are made between single-layer and multilayer TPU aligners at baseline and after two weeks to assess susceptibility to permanent deformation.
Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)

協力者と研究者

ここでは、この調査に関係する人々や組織を見つけることができます。

研究記録日

これらの日付は、ClinicalTrials.gov への研究記録と要約結果の提出の進捗状況を追跡します。研究記録と報告された結果は、国立医学図書館 (NLM) によって審査され、公開 Web サイトに掲載される前に、特定の品質管理基準を満たしていることが確認されます。

主要日程の研究

研究開始 (実際)

2025年9月13日

一次修了 (実際)

2026年3月5日

研究の完了 (実際)

2026年3月16日

試験登録日

最初に提出

2026年4月19日

QC基準を満たした最初の提出物

2026年4月27日

最初の投稿 (実際)

2026年5月5日

学習記録の更新

投稿された最後の更新 (実際)

2026年5月5日

QC基準を満たした最後の更新が送信されました

2026年4月27日

最終確認日

2025年9月1日

詳しくは

本研究に関する用語

追加の関連 MeSH 用語

その他の研究ID番号

  • TPU-ALIGNER-01
  • no identifier (その他の識別子:Akhtar Saeed Medical & Dental College)

医薬品およびデバイス情報、研究文書

米国FDA規制医薬品の研究

いいえ

米国FDA規制機器製品の研究

いいえ

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