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Comparison of Single-Layer and Triple-Layer TPU MaxFlex Aligners After Intraoral Use (TPU-ALIGN)

27. April 2026 aktualisiert von: Abdul Qadir, Ayub Medical College, Abbottabad

Effects of Intraoral Aging on Mechanical Properties and Surface Morphology of Single-Layer Versus Triple-Layer Thermoplastic Polyurethane (TPU) MaxFlex Aligner Sheets: A Randomized Controlled Trial

This study aims to compare two types of clear orthodontic aligner materials used in dental treatment: single-layer and triple-layer thermoplastic polyurethane (TPU) aligners (MaxFlex). Clear aligners are commonly used to straighten teeth and are preferred for their comfort and aesthetic appearance.

Participants will be provided with aligners and instructed to wear them for approximately 22 hours per day for 10 days. The aligners will be collected before use and after the 10-day period. The study will evaluate how the oral environment affects the properties of these materials over time.

Laboratory tests will be conducted to measure mechanical properties such as strength, flexibility, and deformation, as well as to examine surface changes under a microscope. The results of this study may help improve the performance and durability of aligners and contribute to better orthodontic treatment outcomes.

Studienübersicht

Detaillierte Beschreibung

Clear aligner therapy (CAT) has become an increasingly popular alternative to fixed orthodontic appliances due to its aesthetic advantages, improved patient comfort, and ease of oral hygiene maintenance. Thermoplastic materials, particularly thermoplastic polyurethane (TPU), are widely used in the fabrication of aligners due to their favorable mechanical and elastic properties.

Recent advancements in aligner materials have led to the development of multilayer TPU systems designed to enhance flexibility, force delivery, and clinical performance. Triple-layer TPU aligners typically consist of a soft inner layer for patient comfort, a rigid intermediate layer for structural strength, and a flexible outer layer to improve adaptability and fit. In contrast, single-layer TPU aligners are composed of a homogeneous material and are generally more cost-effective.

Despite these developments, limited evidence exists regarding the comparative behavior of single-layer and multilayer TPU materials following intraoral exposure. The oral environment, characterized by temperature fluctuations, moisture, masticatory forces, and enzymatic activity, may contribute to material degradation, potentially affecting aligner performance.

This randomized controlled trial is designed to evaluate the effects of intraoral aging on the mechanical properties and surface morphology of single-layer and triple-layer TPU aligners (MaxFlex). Participants will be randomly assigned to receive one type of aligner material and will be instructed to wear the aligners for a standardized duration of 10 days (minimum 22 hours per day).

Aligners will be collected at baseline (prior to intraoral use) and after the 10-day wear period. Following retrieval, samples will undergo standardized cleaning procedures before laboratory analysis.

Mechanical testing will be performed using dynamic mechanical analysis to assess tensile properties, stress relaxation behavior, and creep characteristics. Surface morphology will be evaluated using scanning electron microscopy to identify features such as roughness, cracks, and voids. Additionally, Fourier transform infrared spectroscopy will be used to detect potential chemical changes in the material composition.

The primary objective of this study is to compare the mechanical performance of single-layer and triple-layer TPU aligners before and after intraoral use. Secondary outcomes include evaluation of surface morphology and chemical structure changes associated with intraoral aging.

The findings of this study are expected to provide insight into the durability and clinical performance of different aligner materials, which may help guide material selection and improve orthodontic treatment outcomes.

Studientyp

Interventionell

Einschreibung (Tatsächlich)

66

Phase

  • Unzutreffend

Kontakte und Standorte

Dieser Abschnitt enthält die Kontaktdaten derjenigen, die die Studie durchführen, und Informationen darüber, wo diese Studie durchgeführt wird.

Studienorte

    • Punjab Province
      • Lahore, Punjab Province, Pakistan
        • Akhtar Saeed Medical & Dental College

Teilnahmekriterien

Forscher suchen nach Personen, die einer bestimmten Beschreibung entsprechen, die als Auswahlkriterien bezeichnet werden. Einige Beispiele für diese Kriterien sind der allgemeine Gesundheitszustand einer Person oder frühere Behandlungen.

Zulassungskriterien

Studienberechtigtes Alter

  • Erwachsene

Akzeptiert gesunde Freiwillige

Nein

Beschreibung

Inclusion Criteria:

Patients aged 18-30 years Fully erupted permanent dentition Good periodontal health Patients undergoing orthodontic treatment with clear aligners Mild crowding or spacing requiring labiolingual tooth movement Willingness to wear aligners for at least 22 hours per day Provision of informed consent

Exclusion Criteria:

Use of aligners from manufacturers other than study-specific TPU aligners Damaged or fractured aligners Poor compliance (wear time less than 22 hours/day) Presence of parafunctional habits (e.g., bruxism) Hypodontia or partially erupted dentition Cases involving bonded attachments on maxillary incisors Cases requiring rotational movement of maxillary incisors Patients with systemic or oral conditions affecting saliva composition or the oral environment

Studienplan

Dieser Abschnitt enthält Einzelheiten zum Studienplan, einschließlich des Studiendesigns und der Messung der Studieninhalte.

Wie ist die Studie aufgebaut?

Designdetails

  • Hauptzweck: Sonstiges
  • Zuteilung: Zufällig
  • Interventionsmodell: Parallele Zuordnung
  • Maskierung: Single

Waffen und Interventionen

Teilnehmergruppe / Arm
Intervention / Behandlung
Experimental: Single-Layer TPU Aligner Group
Participants in this group will receive single-layer thermoplastic polyurethane (TPU) MaxFlex aligners. The aligners will be worn intraorally for 10 days for a minimum of 22 hours per day under standardized conditions. Aligners will be collected at baseline and after the wear period for evaluation of mechanical properties and surface morphology.
Single-layer thermoplastic polyurethane (TPU) clear aligners fabricated from a homogeneous TPU sheet using thermoforming techniques. These aligners are designed to deliver orthodontic forces for tooth movement. Participants will be instructed to wear the aligners intraorally for 10 days for a minimum of 22 hours per day. The aligners will be evaluated before use and after intraoral exposure to assess changes in mechanical properties and surface morphology.
Experimental: Triple-Layer TPU Aligner Group
Participants in this group will receive triple-layer thermoplastic polyurethane (TPU) MaxFlex aligners consisting of a soft inner layer, a rigid intermediate layer, and a flexible outer layer. The aligners will be worn intraorally for 10 days for a minimum of 22 hours per day. Aligners will be collected at baseline and after use for mechanical and surface analysis.
Triple-layer thermoplastic polyurethane (TPU) clear aligners composed of a multilayer structure including a soft inner layer, a rigid intermediate layer, and a flexible outer layer. These aligners are fabricated using thermoforming techniques and are designed to provide improved force delivery and adaptability. Participants will wear the aligners intraorally for 10 days for at least 22 hours per day. Pre- and post-use evaluations will be conducted to assess mechanical properties and surface morphology changes.

Was misst die Studie?

Primäre Ergebnismessungen

Ergebnis Maßnahme
Maßnahmenbeschreibung
Zeitfenster
Effect of Oral Environment on Elastic Modulus of TPU Aligners
Zeitfenster: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures the change in elastic modulus (MPa) of thermoplastic polyurethane (TPU) orthodontic aligners following intraoral exposure. Measurements are obtained using a dynamic mechanical analyzer and compared between single-layer and multilayer TPU aligners at baseline and after two weeks of clinical use to assess changes in stiffness and material integrity.
Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
Effect of Oral Environment on Stress Relaxation of TPU Aligners
Zeitfenster: Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures the percentage stress relaxation (%) of TPU aligners following intraoral exposure. Stress decay over time is recorded using a dynamic mechanical analyzer and compared between single-layer and multilayer TPU aligners at baseline and after two weeks to evaluate force retention capacity.
Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
Effect of Oral Environment on Creep Behavior of TPU Aligners
Zeitfenster: Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)
This outcome measures creep (% strain) in TPU aligners under constant stress conditions using a dynamic mechanical analyzer. Comparisons are made between single-layer and multilayer TPU aligners at baseline and after two weeks to assess susceptibility to permanent deformation.
Time Frame: Baseline (0 week) and after 2 weeks of intraoral use (minimum 22 hours/day)

Mitarbeiter und Ermittler

Hier finden Sie Personen und Organisationen, die an dieser Studie beteiligt sind.

Studienaufzeichnungsdaten

Diese Daten verfolgen den Fortschritt der Übermittlung von Studienaufzeichnungen und zusammenfassenden Ergebnissen an ClinicalTrials.gov. Studienaufzeichnungen und gemeldete Ergebnisse werden von der National Library of Medicine (NLM) überprüft, um sicherzustellen, dass sie bestimmten Qualitätskontrollstandards entsprechen, bevor sie auf der öffentlichen Website veröffentlicht werden.

Haupttermine studieren

Studienbeginn (Tatsächlich)

13. September 2025

Primärer Abschluss (Tatsächlich)

5. März 2026

Studienabschluss (Tatsächlich)

16. März 2026

Studienanmeldedaten

Zuerst eingereicht

19. April 2026

Zuerst eingereicht, das die QC-Kriterien erfüllt hat

27. April 2026

Zuerst gepostet (Tatsächlich)

5. Mai 2026

Studienaufzeichnungsaktualisierungen

Letztes Update gepostet (Tatsächlich)

5. Mai 2026

Letztes eingereichtes Update, das die QC-Kriterien erfüllt

27. April 2026

Zuletzt verifiziert

1. September 2025

Mehr Informationen

Begriffe im Zusammenhang mit dieser Studie

Zusätzliche relevante MeSH-Bedingungen

Andere Studien-ID-Nummern

  • TPU-ALIGNER-01
  • no identifier (Andere Kennung: Akhtar Saeed Medical & Dental College)

Arzneimittel- und Geräteinformationen, Studienunterlagen

Studiert ein von der US-amerikanischen FDA reguliertes Arzneimittelprodukt

Nein

Studiert ein von der US-amerikanischen FDA reguliertes Geräteprodukt

Nein

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