Rapid Prototyping Technologies and their Applications in Prosthodontics, a Review of Literature

Kianoosh Torabi, Ehsan Farjood, Shahram Hamedani, Kianoosh Torabi, Ehsan Farjood, Shahram Hamedani

Abstract

The early computer-aided design/computer-aided manufacturing (CAD/CAM) systems were relied exclusively on subtractive methods. In recent years, additive methods by employing rapid prototyping (RP) have progressed rapidly in various fields of dentistry as they have the potential to overcome known drawbacks of subtractive techniques such as fit problems. RP techniques have been exploited to build complex 3D models in medicine since the 1990s. RP has recently proposed successful applications in various dental fields, such as fabrication of implant surgical guides, frameworks for fixed and removable partial dentures, wax patterns for the dental prosthesis, zirconia prosthesis and molds for metal castings, and maxillofacial prosthesis and finally, complete dentures. This paper aimed to offer a comprehensive literature review of various RP methods, particularly in dentistry, that are expected to bring many improvements to the field. A search was made through MEDLINE database and Google scholar search engine. The keywords; 'rapid prototyping' and 'dentistry' were searched in title/abstract of publications; limited to 2003 to 2013, concerning past decade. The inclusion criterion was the technical researches that predominately included laboratory procedures. The exclusion criterion was meticulous clinical and excessive technical procedures. A total of 106 articles were retrieved, recited by authors and only 50 met the specified inclusion criteria for this review. Selected articles had used rapid prototyping techniques in various fields in dentistry through different techniques. This review depicted the different laboratory procedures employed in this method and confirmed that RP technique have been substantially feasible in dentistry. With advancement in various RP systems, it is possible to benefit from this technique in different dental practices, particularly in implementing dental prostheses for different applications.

Keywords: CAD-CAM; Computer-aided design; Computer-aided rapid prototyping model; Dentistry; Three-Dimensional/methods.

Figures

Figure 1
Figure 1
Schematic depiction of SLA
Figure 2
Figure 2
A schematic representation of 3DP technique
Figure 3
Figure 3
A Schematic image of SLS technique
Figure 4
Figure 4
Wax-patterns fabricated by RP technology

References

    1. Strub JR, Rekow ED, Witkowski S. Computer-aided design and fabrication of dental restorations: current systems and future possibilities. J Am Dent Assoc. 2006; 137: 1289–1296.
    1. Beuer F, Schweiger J, Edelhoff D. Digital dentistry: an overview of recent developments for CAD/CAM generated restorations. Br Dent J. 2008; 204: 505–511.
    1. Liu Q, Leu MC, Schmitt SM. Rapid prototyping in dentistry: Technology and application. Int J Adv Manuf Technol. 2006; 29: 317–335.
    1. Filser F, Kocher P, Weibel F, Lüthy H, Schärer P, Gauckler LJ. Reliability and strength of all-ceramic dental restorations fabricated by direct ceramic machining (DCM) Int J Comput Dent. 2001; 4: 89–106.
    1. Witkowski S. (CAD-)/CAM in der Zahntechnik: Buyer’s Guide 2003. Zahntech Mag. 2002; 6: 696–709.
    1. Petzold R, Zeilhofer HF, Kalender WA. Rapid protyping technology in medicine--basics and applications. Comput Med Imaging Graph. 1999; 23: 277–284.
    1. Azari A, Nikzad S. The evolution of rapid prototyping in dentistry: a review. Rapid Prototyping J. 2009; 15: 216–225.
    1. Torabi Ardekani K, Ahangari AH, Farahi L. Marginal and Internal Fit of CAD/CAM and Slip-Cast Made Zirconia Copings. J Dent Res Dent Clin Dent Prospects. 2012; 6: 42–48.
    1. Torabi K, Ahangari AH, Salehi S, Motamedi M. A Comparison of fracture resistance of zirconia copings made with CAD/CAM technology and slip casting technique. J Dent Shiraz Univ Med Scien. 2012; 12: 327–333.
    1. Vojdani M, Torabi K, Farjood E, Khaledi AAR. Comparison the Marginal and Internal Fit of Metal Copings Cast from Wax Patterns Fabricated by CAD/CAM and Conventional Wax up Techniques. J Dent Shiraz Univ Med Sci. 2013; 14: 118–129.
    1. Cohen A. Vacuum forming applications using rapid prototyping technology: Object Geometries: .
    1. Andonović V, Vrtanoski G V, Vrtanoski G, authors. Growing rapid prototyping as a technology in dental medicine. Mech Eng Sci J. 2010; 29: 31–39.
    1. Weiss LE. Process overview: Rapid prototyping in Europe and Japan: .LWeiss .
    1. Witkowski S. (CAD-)/CAM in dental technology. Quintessence Dent Technol. 2005; 28: 169–184.
    1. Sun J, Zhang FQ. The application of rapid prototyping in prosthodontics. J Prosthodont. 2012; 21: 641–644.
    1. Ebert J, Ozkol E, Zeichner A, Uibel K, Weiss O, Koops U, et al. Direct inkjet printing of dental prostheses made of zirconia. J Dent Res. 2009; 88: 673–676.
    1. Wang JW, Shaw LL. Fabrication of functionally graded materials via inkjet color printing. J Am Ceram Soc. 2006; 89: 3285–3289.
    1. Tay BY, Evans JRG, Edirisinghe MJ. Solid Freeform Fabrication of Ceramics. Int Mater Rev. 2003; 48: 341–370.
    1. Özkol E, Ebert J, Uibel K, Wätjen AM, Telle R. Development of high solid content aqueous 3Y-TZP suspensions for direct inkjet printing using a thermal inkjet printer. J Eur Ceram Soc. 2009; 29: 403–409.
    1. Noguera R, Lejeune M, Chartier T. 3D fine scale ceramic components formed by ink-jet prototyping process. J Eur Ceram Soc. 2005; 25: 2055–2059.
    1. Potamianos P, Amis AA, Forester AJ, McGurk M, Bricher M. Rapid prototyping for orthopaedic surgery. Proc Inst Mech Eng H. 1998; 212: 383–393.
    1. Petzold R, Zeilhofer HF, Kalender WA. Rapid protyping technology in medicine--basics and applications. Comput Med Imaging Graph. 1999; 23: 277–284.
    1. Webb PA. A review of rapid prototyping (RP) techniques in the medical and biomedical sector. J Med Eng Technol. 2000; 24: 149–153.
    1. Swan S. Integration of MRI and Stereolithography to Build Medical Models. A Case Study. Rapid Prototyping J. 1996; 2: 41–46.
    1. Jamieson R, Holmer B, Ashby A. How rapid prototyping can assist in the development of new orthopaedic products ‐ a case study. Rapid Prototyping J. 1995; 1: 38–41.
    1. Kai CC, Meng CS, Ching LS. Rapid prototyping assisted surgery planning. Int J Adv Manuf Technol. 1998; 149: 624–630.
    1. Klein HM, Schneider W, Alzen G, Voy ED, Günther RW. Pediatric craniofacial surgery: comparison of milling and stereolithography for 3D model manufacturing. Pediatr Radiol. 1992; 22: 458–460.
    1. Esses SJ, Berman P, Bloom AI, Sosna J. Clinical applications of physical 3D models derived from MDCT data and created by rapid prototyping. AJR Am J Roentgenol. 2011; 196: 683–688.
    1. Goiato MC, Santos MR, Pesqueira AA, Moreno A, dos Santos DM, Haddad MF. Prototyping for surgical and prosthetic treatment. J Craniofac Surg. 2011; 22: 914–917.
    1. Hierl T, Arnold S, Kruber D, Schulze FP, Hümpfner Hierl H. CAD-CAM-assisted esthetic facial surgery. J Oral Maxillofac Surg. 2013; 71: e15–23.
    1. Stoetzer M, Rana M, von See C, Eckardt AM, Gellrich NC. Reconstruction of defects of maxillary sinus wall after removal of a huge odontogenic lesion using prebended 3D titanium-mesh and CAD/CAM technique. Head Face Med. 2011; 7: 21.
    1. Olszewski R, Reychler H. Three-dimensional surgical guide for frontal-nasal-ethmoid-vomer disjunction in Le Fort III osteotomy. J Craniofac Surg. 2011; 22: 1791–1792.
    1. Feng ZH, Dong Y, Bai SZ, Wu GF, Bi YP, Wang B, et al. Virtual transplantation in designing a facial prosthesis for extensive maxillofacial defects that cross the facial midline using computer-assisted technology. Int J Prosthodont. 2010; 23: 513–520.
    1. Yu Q, Gong X, Wang GM, Yu ZY, Qian YF, Shen G. A novel technique for presurgical nasoalveolar molding using computer-aided reverse engineering and rapid prototyping. J Craniofac Surg. 2011; 22: 142–146.
    1. Haung X, Ye M, Zhang W, Wang C, Jiao T. Fabricating auricular prostheses based on rapid prototyping and the FreeForm modelling system. Int J Adv Manuf Technol. 2004; 24: 873–878.
    1. Zhou L, He L, Shang H, Liu G, Zhao J, Liu Y. Correction of hemifacial microsomia with the help of mirror imaging and a rapid prototyping technique: case report. Br J Oral Maxillofac Surg. 2009; 47: 486–488.
    1. Mavili ME, Canter HI, Saglam Aydinatay B, Kamaci S, Kocadereli I. Use of three-dimensional medical modeling methods for precise planning of orthognathic surgery. J Craniofac Surg. 2007; 18: 740–747.
    1. da Rosa EL, Oleskovicz CF, Aragão BN. Rapid prototyping in maxillofacial surgery and traumatology: case report. Braz Dent J. 2004; 15: 243–247.
    1. Coward TJ, Watson RM, Wilkinson IC. Fabrication of a wax ear by rapid-process modeling using stereolithography. Int J Prosthodont. 1999; 12: 20–27.
    1. Lal K, White GS, Morea DN, Wright RF. Use of stereolithographic templates for surgical and prosthodontic implant planning and placement. Part II. A clinical report. J Prosthodont. 2006; 15: 117–122.
    1. Ganz SD. Presurgical planning with CT-derived fabrication of surgical guides. J Oral Maxillofac Surg. 2005; 63: 59–71.
    1. Bentz RM, Balshi SF. Complete oral rehabilitation with implants using CAD/CAM technology, stereolithography and conoscopic holography. Implant Dent. 2012; 21: 8–12.
    1. Ozan O, Seker E, Kurtulmus Yilmaz S, Ersoy AE. Clinical application of stereolithographic surgical guide with a handpiece guidance apparatus: a case report. J Oral Implantol. 2012; 38: 603–609.
    1. Jeng JY, Chang KY, Dong DR, Shih HS. Tooth crown fabrication using reverse engineering technology and model maker rapid prototyping system. Rapid Prototyp J. 2000; 6: 136–145.
    1. Bibb R, Eggbeer D, Williams R. Rapid manufacture of removable partial denture frameworks. Rapid Prototyping J. 2006; 12: 95–99.
    1. Han J, Wang Y, Lü P. A preliminary report of designing removable partial denture frameworks using a specifically developed software package. Int J Prosthodont. 2010; 23: 370–375.
    1. Eggbeer D, Bibb R, Williams R. The computer-aided design and rapid prototyping fabrication of re-movable partial denture frameworks. Proc Inst Mech Eng H. 2005; 219: 195–202.
    1. Williams RJ, Bibb R, Rafik T. A technique for fabricating patterns for removable partial denture frame-works using digitized casts and electronic surveying. J Prosthet Dent. 2004; 91: 85–88.
    1. Lee SJ, Jung IY, Lee CY, Choi SY, Kum KY. Clinical application of computer-aided rapid prototyping for tooth transplantation. Dent Traumatol. 2001; 17: 114–119.
    1. Morea C, Hayek JE, Oleskovicz C, Dominguez GC, Chilvarquer I. Precise insertion of orthodontic miniscrews with a stereolithographic surgical guide based on cone beam computed tomography data: a pilot study. Int J Oral Maxillofac Implants. 2011; 26: 860–865.
    1. Tampos AL, Lope JEC, Hesthaven JS. Accurate reconstruction of discontinuous functions using the singular pade-chebyshev method. IAENG International Journal of Applied Mathematics. 2012; 42: 242–249.
    1. Ciocca L, De Crescenzio F, Fantini M, Scotti R. Rehabilitation of the nose using CAD/CAM and rapid prototyping technology after ablative surgery of squamous cell carcinoma: a pilot clinical report. Int J Oral Maxillofac Implants. 2010; 25: 808–812.
    1. Ciocca L, Fantini M, De Crescenzio F, Corinaldesi G, Scotti R. Direct metal laser sintering (DMLS) of a customized titanium mesh for prosthetically guided bone regeneration of atrophic maxillary arches. Med Biol Eng Comput. 2011; 49: 1347–1352.
    1. Cohen A, Laviv A, Berman P, Nashef R, Abu Tair J. Mandibular reconstruction using stereolithographic 3-dimensional printing modeling technology. Oral Surg Oral Med Oral Pathol Oral Radiol Endod. 2009; 108: 661–666.
    1. Ciocca L, Fantini M, Marchetti C, Scotti R, Monaco C. Immediate facial rehabilitation in cancer patients using CAD-CAM and rapid prototyping technology: a pilot study. Support Care Cancer. 2010; 18: 723–728.
    1. Salles F, Anchieta M, Costa Bezerra, Torres ML, Queiuroz E, Faber J. Complete and isolated congenital aglossia: case report and treatment of sequelae using rapid prototyping models. Oral Surg Oral Med Oral Pathol Oral Radiol Endod. 2008; 105: 41–47.
    1. Klammert U, Böhm H, Schweitzer T, Würzler K, Gbureck U, Reuther J, et al. Multi-directional Le Fort III midfacial distraction using an individual prefabricated device. J Craniomaxillofac Surg. 2009; 37: 210–215.
    1. Robiony M, Salvo I, Costa F, Zerman N, Bazzocchi M, Toso F, et al. Virtual reality surgical planning for maxillofacial distraction osteogenesis: the role of reverse engineering rapid prototyping and cooperative work. J Oral Maxillofac Surg. 2007; 65: 1198–1208.
    1. Sarment DP, Sukovic P, Clinthorne N. Accuracy of implant placement with a stereolithographic surgical guide. Int J Oral Maxillofac Implants. 2003; 18: 571–577.
    1. Chen YY, Chang YL, Shiau YY. Accuracy of Surgical Drilling Guide SurgiGuide System: IADR/AADR/ CADR 82nd General session, Hawaii, 10-13 Mar 2004: .
    1. Chen X, Yuan J, Wang C, Huang Y, Kang L. Modular preoperative planning software for computer-aided oral implantology and the application of a novel stereolithographic template: a pilot study. Clin Implant Dent Relat Res. 2010; 12: 181–193.
    1. Jayme SJ, Muglia VA, de Oliveira RR, Novaes AB. Optimization in multi-implant placement for immediate loading in edentulous arches using a modified surgical template and prototyping: a case report. Int J Oral Maxillofac Implants. 2008; 23: 759–762.
    1. Papaspyridakos P, Lal K. Complete arch implant rehabilitation using subtractive rapid prototyping and porcelain fused to zirconia prosthesis: a clinical report. J Prosthet Dent. 2008; 100: 165–172.
    1. Lal K, White GS, Morea DN, Wright RF. Use of stereolithographic templates for surgical and prosthodontic implant planning and placement. Part I. The concept. J Prosthodont. 2006; 15: 51–58.
    1. Di Giacomo GA, Cury PR, de Araujo NS, Sendyk WR, Sendyk CL. Clinical application of stereolithographic surgical guides for implant placement: preliminary results. J Periodontol. 2005; 76: 503–507.
    1. Wu M, Tinschert J, Augthun M, Wagner I, Schädlich Stubenrauch J, Sahm PR, et al. Application of laser measuring, numerical simulation and rapid prototyping to titanium dental castings. Dent Mater. 2001; 17: 102–108.
    1. Williams RJ, Bibb R, Eggbeer D, Collis J. Use of CAD/ CAM technology to fabricate a removable partial denture framework. J Prosthet Dent. 2006; 96: 96–99.
    1. Bassoli E, Gatto A, Luliano L, Violentte MG. 3D printing technique applied to rapid casting. Rapid Prototyping J. 2007; 13: 148–155.
    1. Sykes LM, Parrott AM, Owen CP, Snaddon DR. Applications of rapid prototyping technology in maxillofacial prosthetics. Int J Prosthodont. 2004; 17: 454–459.
    1. Cheah CM, Chua CK, Tan KH. Integration of laser surface digitizing with CAD/CAM techniques for developing facial prostheses. Part 2: Development of molding techniques for casting prosthetic parts. Int J Prosthodont. 2003; 16: 543–548.
    1. Al Mardini M, Ercoli C, Graser GN. A technique to produce a mirror-image wax pattern of an ear using rapid pro-totyping technology. J Prosthet Dent. 2005; 94: 195–198.
    1. Kanazawa M, Inokoshi M, Minakuchi S, Ohbayashi N. Trial of a CAD/CAM system for fabricating complete dentures. Dent Mater J. 2011; 30: 93–96.
    1. Sun Y, Lü P, Wang Y. Study on CAD&RP for removable complete denture. Comput Methods Programs Biomed. 2009; 93: 266–272.
    1. Williams RJ, Bibb R, Eggbeer D, Collis J. Use of CAD/CAM technology to fabricate a removable partial denture framework. J Prosthet Dent. 2006; 96: 96–99.
    1. Karatas MO, Cifter ED, Ozenen DO, Balik A, Tuncer EB. Manufacturing implant supported auricular prostheses by rapid prototyping techniques. Eur J Dent. 2011; 5: 472–477.
    1. Hazeveld A, Huddleston Slater JJ, Ren Y. Accuracy and reproducibility of dental replica models reconstructed by different rapid prototyping techniques. Am J Orthod Dentofacial Orthop. 2014; 145: 108–115.

Source: PubMed

3
Abonneren